1. Overview of Differential Pressure Gauges in Food Processing Plants

A differential pressure gauge is an essential device that helps food processing plants control pressure differences between production areas, ensuring airflow moves in the correct direction, preventing cross-contamination, and meeting hygiene and safety standards such as HACCP and ISO 14644.

1.1. Role in Environmental Control in Production

  • Maintaining stable cleanroom pressure: Gauges help monitor positive or negative pressure between rooms, preventing contaminated air from entering production areas.
  • Preventing cross-contamination: In food factories—especially in processing and packaging areas—maintaining correct differential pressure helps limit the movement of bacteria, dust, and moisture from dirty to clean zones.
  • Supporting quality control: Data from the gauge assists QA/QC in evaluating production conditions to ensure products meet food safety standards.
  • Alerting in case of incidents: Some electronic/digital gauges integrate alarms when pressure exceeds the permissible threshold.

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1.2. Importance of Maintaining Differential Pressure per HACCP & ISO 14644

  • HACCP (Hazard Analysis and Critical Control Points): Requires food plants to control physical, chemical, and microbiological contamination. Differential pressure is considered a Critical Control Point (CCP) in production.
  • ISO 14644: An international cleanroom standard that specifies minimum pressure differences between cleanliness classes to ensure clean air always flows from cleaner to less clean areas.
  • Dual-standard compliance: Maintaining pressure differences ensures both legal compliance and brand credibility when exporting to demanding markets (EU, Japan, USA).

1.3. Practical Use Cases

  • Processing – Packaging areas: Maintain positive pressure relative to corridors to prevent contaminated air infiltration.
  • Cold storage – Preservation rooms: Monitor pressure to avoid temperature-humidity differences causing condensation or mold.
  • Airlocks and changing rooms: Control airflow direction when workers enter/exit production zones.
  • Areas producing strong odors: Use negative pressure with air filtration to prevent odor spread.

2. Factors Affecting the Price of Differential Pressure Gauges

The price of differential pressure gauges in food plants depends on the device type (mechanical, electronic, digital), measurement range & accuracy, construction materials, brand & origin, and accompanying standards/certifications. Each factor directly impacts investment cost and product lifespan.

2.1. Classification by Operating Principle

Mechanical type (diaphragm, membrane, spring)

  • Principle: Uses diaphragm/spring deformation from pressure difference to display readings.
  • Pros: Low cost, durable, no power supply needed.
  • Cons: No data logging, lower accuracy than electronic.

Electronic type

  • Principle: Pressure sensor converts signals into numerical values on LED/LCD.
  • Pros: High accuracy, can integrate alarms, connect to monitoring systems.
  • Cons: More expensive than mechanical, requires power or batteries.

Advanced digital type

  • Principle: Electronic sensors with microprocessors display, store, and transmit data via Modbus/Ethernet.
  • Pros: Remote data access, trend analysis support.
  • Cons: Highest cost, requires regular maintenance.

2.2. Classification by Range & Accuracy

  • Low pressure range for cleanrooms: Typically 0–60 Pa or 0–250 Pa, suitable for ISO 14644-compliant zones.
  • Medium–high pressure range: Several hundred Pa to several kPa, used in cold rooms, storage, industrial HVAC.
  • Permissible error and price impact: ±1% is sufficient for standard food cleanrooms. ±0.5% or ±0.25% for high-spec rooms increases price by 20–40%.

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2.3. Construction Materials

  • Stainless steel (304, 316L): Corrosion-resistant, ideal for humid/chemical environments. 316L offers better resistance, 15–25% more expensive.
  • ABS/Polycarbonate: Lightweight, cheaper than stainless, suitable for dry, low-chemical areas.
  • Special materials: Anti-corrosion alloys or anti-fouling coatings for seafood or fermentation areas.

2.4. Brand & Origin

  • Japan, Europe, USA: High durability, stable accuracy, strong after-sales service. 20–50% more expensive.
  • Taiwan, China: Low cost, wide range, but durability and accuracy may vary without a reputable supplier.
  • Brand impact: Reputable brands often provide calibration services and long-term warranties, lowering maintenance costs.

2.5. Standards & Certifications

  • HACCP, ISO 14644, GMP EU/WHO: Ensures compliance with hygiene and environmental requirements.
  • Calibration certificates: Required for audits; may raise price by 5–10% but reduce inspection risks.

See more: Demystifying Differential Pressure Gauges in Dispensing Booths

3. Latest Price List for Differential Pressure Gauges

Quick summary:
Prices range from 900,000 VND for basic mechanical types to 8,000,000+ VND for advanced digital types. Cost depends on type, brand, features, and certifications.

3.1. Price by Type

Type

Price Range (VND)

Key Features

Mechanical

900,000 – 2,500,000

Durable, low-cost, no power, moderate accuracy

Electronic

2,800,000 – 5,500,000

High accuracy, alarms, needs power/battery

Advanced Digital

5,800,000 – 8,500,000+

Data logging, Modbus/Ethernet, remote monitoring

3.2. Price by Brand

Brand & Origin

Price Range (VND)

Features

Dwyer – USA

3,500,000 – 8,500,000

High quality, global standards, long warranty

Fuji – Japan

3,200,000 – 7,800,000

Durable, compact, corrosion-resistant

Delta Controls – Taiwan

1,800,000 – 4,500,000

Good value, stable quality

OEM China

900,000 – 3,200,000

Low price, diverse models, choose reputable supplier

3.3. Feature–Price Comparison

Criteria

Mechanical

Electronic

Digital

Price

900k–2.5M

2.8–5.5M

5.8–8.5M+

Accuracy

±1–2%

±0.5–1%

±0.25–0.5%

Alarm

No

Yes (sound/light)

Yes (sound/light/network)

Data connection

No

Limited (analog)

Yes (Modbus/Ethernet/WiFi)

Best for

Low-variation zones

Key zones needing continuous monitoring

Automated plants, export compliance

Note: Prices are indicative. VCR offers tailored quotes with installation & calibration services.

4. Recommendations for Choosing the Right Gauge

When choosing a gauge for food plants, consider technical needs, environment, automation level, and budget. Mechanical is best for basic needs; electronic/digital for continuous monitoring and data storage.

4.1. Selection Criteria

  • Accuracy requirements
  • Environment (humidity/chemical exposure)
  • Budget tiers: under 3M, 3–6M, over 6M VND

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4.2. When to Choose Mechanical

  • Low-cost, durable, no power needed
  • For stable-pressure zones, no data logging required

4.3. When to Choose Electronic/Digital

  • High accuracy, alarms, data storage
  • For ISO 7–8 cleanrooms, automated systems, export compliance

See more: Workings of Differential Pressure Gauges A Guide to Function, Calibration, and Maintenance

5. VCR Warranty & After-Sales Policy

VCR commits to long-term warranty, 24/7 technical support and comprehensive after-sales service, helping customers feel secure when operating differential pressure gauges in food factories.
5.1. Warranty period
  • Standard: 12 - 24 months depending on product line and brand.
  • Conditions of application:

Equipment supplied and installed by VCR

Use for the correct purpose and according to the manufacturer's instructions

  • Renewal support: Exchange new products within 7 days if there is a technical error from the manufacturer.
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5.2. Technical support service
  • Remote support: Operation consultation and troubleshooting via phone, email, video call.
  • On-site support: VCR technicians are available within 24-48 hours at major production areas nationwide.
  • Periodic calibration: Providing calibration services according to HACCP & ISO 14644 standards, with certificates.
5.3. After-sales service commitment
  • Providing genuine accessories and spare parts throughout the product life cycle.
  • Free training for operators upon new installation.
  • Regular maintenance reminders via email/SMS to ensure stable operation of the equipment.
  • Preferential policies for customers who re-purchase or upgrade equipment.
VCR's difference: Not only selling equipment, we accompany customers throughout the factory operation process, helping to save maintenance costs and ensure compliance with food hygiene standards.

6. FAQ

6.1. Do food industry differential pressure gauges need to be waterproof?
Yes, especially in humid areas or areas that are frequently cleaned with water.
In food factories, many areas have high humidity or are periodically cleaned with pressurized water, so differential pressure gauges need to have a protection level of IP65 or higher and anti-corrosion materials such as 316L stainless steel or high-grade ABS plastic.
6.2. How long does it take to deliver and install?
Usually 3 - 7 working days.
If the product is available in stock, VCR can deliver and install within 72 hours. For custom or imported orders, the time may be extended to 2 - 4 weeks depending on the brand and technical configuration.
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6.3. Can I order according to the required size and scale?
Absolutely.
VCR manufactures or imports differential pressure gauges with face size, measuring range and materials suitable for each installation location in the factory. This service is especially useful for factory renovation or expansion projects.
6.4. Does the gauge need a power source?
Only electronic and digital types need a power source or battery.
Mechanical type: Operates entirely by diaphragm/spring mechanism, no electricity required.
Electronic type: Requires 24VDC power source or battery to display numbers and activate alarms.
Digital type: In addition to power, may need network connection or UPS if using remote monitoring.

7. Call to Action

Get a free quote and technical advice for the right differential pressure gauge for your food plant.

Hotline: 090.123.9008

Email: [email protected]

Website: https://donghochenhap.com/

Diep VCR